Safety

The faster way to find pipeline leaks. And it works like a CHARM®. 

Detecting leaks in gas pipelines previously required walking along the pipeline with hand-held gas detection devices. This laborious process is now a thing of the past, since OGE now has CHARM®. CHARM® is a laser-based system integrated into a helicopter that flies along the pipeline while the system scans the pipeline corridor and identifies even the tiniest gas leaks. 

The charming name stands for “CH4 Airborne Remote Monitoring”, i.e. the remote detection of methane from the air. The system’s high degree of sensitivity means even very low methane concentrations can be pinpointed precisely from above. Even where pipeline topologies are very complex, the laser in the CHARM® system can detect the course of the pipeline consistently during the flight, with the result being highly reliable leak tightness inspections of gas pipelines. 

And it’s not only for our own pipeline network that we use CHARM®: You too can make use of this inspection process for your pipelines Europe-wide. Right now, there is probably no more efficient or flexible method for above-ground leak tightness testing of natural gas pipeline networks.

Service features at a glance:

  • Helicopter-borne remote gas detection system using an infrared laser
  • Reliable detection of the slightest traces of natural gas (at altitudes of 80m to 140m)
  • Operational leak detection limit of 20 l/h, depending on wind conditions
  • Recognised process in accordance with the DVGW codes (Information Sheet G 501 "Airborne remote gas detection methods")
  • High level of geographical accuracy thanks to the automatic tracking of the pipeline route (CHARM® auto tracking - CAT)
  • Automatic documentation of the pipeline inspection and notification of unusual occurrences in real time
  • Safe and reliable pipeline monitoring in built-up areas (conurbations) and outside developed areas guaranteed
  • Extensive data analysis and prioritisation of the recorded results complete with recommended actions for the client
  • Auditing-compliant documentation with geo-referenced measurement points and detailed aerial photos
  • Optional data management tools and IT applications for on-site inspections

CHARM® in detail

Above-ground leak tightness tests of high-pressure gas pipelines using our aerial remote gas detection system are more than just a flyover. Our service includes:

  • Price quote and data provision
  • Flight planning and preparations
  • Above-ground pipeline inspection to detect any leaks
  • Evaluation and preparation of the measurement values and classification of non-relevant gas indications arising from methane drifts from other sources

We also offer you photo tiles and associated geo-information. If required, we can provide an online GIS application that allows you to visualise, process and store the CHARM® results and compare them with previous reports.

Unique features:

CHARM® is a state-of-the-art system for remote gas detection. It works more reliably than any other remote gas detection process.

  • Automatic scan beam control with precision greater than 0.5 m
  • Official authorisation from the German Aviation Authority (Luftfahrbundesamt – LBA) / European Aviation Safety Agency (EASA) and DVGW certification in accordance with information sheet G 501
  • Continuous recording of all data from each individual laser pulse provides high level of measuring precision (operational detection level from 5 ppm·m) and ensures system is audit-proof
  • Immediate analysis by on-board preliminary evaluation tool and automatic notification of the CHARM® team (as necessary)
  • Reliable post-processing thanks to many years of experience, differentiation between real releases and methane drifts from other sources and thus avoidance of unnecessary on-site inspections
  • Online GIS permits easy access to the results and archives the data

How CHARM® works

How CHARM® works

The CHARM® measuring process is based on the absorption of infrared light by methane as a main component of natural gas. CHARM® generates two laser pulses of different wavelengths. The first pulse has the measurement wavelength (λon) and is absorbed by methane, while the second pulse follows with a reference wavelength (λoff) and is not absorbed.

Both light signals are sent out virtually at the same time as a double pulse from the helicopter to the ground, where the light is scattered in all directions. Part of the backscattered light is recaptured by the measurement system. The ratio of both backscatter intensities makes it possible to calculate the gas concentration in ppm·m (parts per million · meter).

The measurement signal is an integrated concentration value across the full length of the light path between the ground and the helicopter and is measured in the unit ppm·m. If, for example, there is a thin layer of gas on the surface with a average concentration of 550 ppm and a height of 5 cm, this results in an integrated concentration value of 25 ppm·m, which is reliably detected by CHARM®.

This measuring principle is known as Differential Absorption LIDAR (DIAL). LIDAR stands for “Light Detection And Ranging”.

In order to reliably capture the smallest traces of natural gas, it is nevertheless just as important to position the laser light pulses precisely along the pipeline route. The helicopter uses differential GPS to determine its precise position. In combination with an inertial measuring system (IMS) for determining the position in a three-dimensional space, the flight movement of the helicopter is calculated up to two seconds in advance. Comparison of the geo-referenced pipeline coordinates then makes it possible to target the pipeline route precisely. A rotating scan head compensates for the influences of the helicopter movement and automatically directs the measuring beam precisely on the centreline of the pipeline.

CHARM® sends 100 double laser pulses per second to the ground. At a standard altitude of 100 m the measuring points on the ground have a diameter of around 1 m. Furthermore, a scanner scatters the laser pulses across a wide corridor of the pipeline route to a width of at least 7 m. The high number of laser pulses permits flight speeds of up to 50 kn (approx. 90 km/h). For quick and efficient leak tightness inspections.

Functional description 
[only in German]
The unique features of CHARM®
What is CHARM®? 

The laser-based gas detection system CHARM® from OGE is the innovative solution for above-ground inspection of the tightness of natural gas transmission networks. Natural gas pipelines previously had to be inspected for leak tightness from the ground, but modern remote surveying technology offers new possibilities. We utilise this potential with CHARM®.

How does CHARM® work?

CHARM® sends a laser light in the infrared spectral range and analyses light back-scattered by the ground surface. Natural gas concentrations can be determined by tuning the laser wavelength to the spectral signature and specific absorption characteristics of methane.

Where can CHARM® be used?

CHARM® is used to check the leak tightness of natural gas pipelines in built-up and rural areas. The highly sensitive system and the automated scanning beam control system (autotracking) allow CHARM® to be used reliably even on complex pipeline topologies such as those in urban areas.

Which methane concentrations can be detected with CHARM®?

CHARM® can reliably detect methane clouds with a local concentration of about 1,000 ppm on the ground surface at travelling speeds of 30 to 50 knots from an altitude of 80 to 120 metres. The lower explosive limit of natural gas is 40 to 50 times that concentration.

How safe are gas pipelines? 

Natural gas pipelines allow the safe, fast and economic transmission of large energy volumes. Stringent safety requirements for operation and the material used, as well as regular, extensive inspections and checks during operation with state-of-the-art technology ensure the high safety standards of these pipeline systems. CHARM® is a good example of this.

How often does Open Grid Europe check the pipelines from the air?

The entire network of the OGE is regularly checked completely with CHARM®. We also monitor our pipelines and the surrounding area in a two-weekly rhythm in a visual surveying flight totally independent of CHARM®.

At what altitude does the CHARM® helicopter fly over the pipelines?

The flying altitude is between 80 and 120 m.

At what speed does the CHARM® helicopter fly?

The travelling speed depends on the complexity of the pipeline network and varies between 50 and 90 km/h.

How many kilometres of pipeline does CHARM® inspect in a day?

The potential daily inspection length depends on the topology of the natural gas pipelines. A complex pipeline network with lots of bends and branches requires a reduced flying speed. If it’s a simple pipeline route, up to 350 km of pipeline can be inspected in a day.

How many staff work with CHARM®?

The CHARM® crew comprises the pilot and one CHARM® operator. There are currently four pilots and eight CHARM® operators who take it in turns on the helicopter. There are also a number of ground staff involved in flight preparation and scheduling, data processing and analysis and evaluation of the results.

Who developed CHARM®?

CHARM® developed by a team of experts from Open Grid Europe, ADLARES GmbH, AIR LLOYD Deutsche Helicopter Flugservice GmbH, the German Aerospace Centre (Deutsches Zentrum für Luft- und Raumfahrt, DLR) and PLEdoc Gesellschaft für Dokumentationserstellung und -pflege mbH.

Could laser measurement be harmful?

The laser does not pose a danger to either humans or animals. Due to the target’s distance, the light spot is actually scattered to the extent that its diameter on the ground is roughly one metre. Furthermore, there are no optical instruments at that frequency range of light that are able to focus the laser beam enough for it to be harmful. Additional automated safety mechanisms ensure that no laser light is emitted when the helicopter flies below an altitude of 60 m.

Brochure / pdf / 1.80 MB

CHARM® – Laser-based system for remote gas detection

Efficient and reliable airborne pipeline inspection, February 2020

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